Pharmaceutical Operations Professional with 20 + years of experience in the Pharmaceutical (API) Industry. Excellent knowledge of and experience with processes involved in quality analytical laboratories, validation, manufacturing, quality assurance, process development and distribution. Strong history of contributing to company growth and product launches by implementing continuous process improvement and process optimizations. Ability to lead and motivate high performance teams while maintaining strict quality and regulatory standards. Proven experience in technical writing skills, authoring and reviewing of process investigations technical reports, standard operating procedures (SOP) and protocols. Proficient in QMS elements (Deviations, OOS,OOT,CAPAs and Change Control) quality support systems. Vast knowledge in GMP and GLP regulations and experience in regulatory agencies inspections and audits. Excellent interpersonal and communication skills.
PRODUCTS HANDLED :
Anti hypertensive (CILAZAPRIL )
Anti hypertensive ( RAMIPRIL)
Anti-fungal (TERBINAFINE HCL)
Anti-fungal (VORICONAZOLE)
Anti-psychotic (ARIPIPRAZOLE)
Anti- retro viral (DARUNAVIR AMORPHOUS )
Anti- retro viral (DARUNAVIR ETHANOLATE)
Anti allergic & Antihistaminic agent (RUPATADINE FUMARATE)
MAN POWER HANDLED:
Operators,Chemists,Shift in charges,Executives,Sr.Executives,Asst.Managers
Dy.Managers,Engineering, Ware house & Civil People.
Roles as Jr.Chemist to Sr.Chemist in Production Manufacturing from 2003 to 2006 :
* Execution of Intermediates/API manufacturing operations as per BMR.
* Reactions,Separations,Centrifugation's ,Filtrations,Drying,Operations.
* Following Safety rules as per company policies.
* Equipment handled:Reactors SSR,HLR and GLR ,Centrifuges,Nutsche filters,Pressure
filters,Leaf filters and Tray Driers.
Roles as Jr. Executive to Executive in Production Manufacturing from 2007 to 2010 :
* Handling of Crystallizer and Clean Room operations.Crystallization,Drying,Powder Processing
Operations like Pulverizing,Milling,Micronising,Blending,Sifting and Packing operations.
* Equipments handled: Reactors SSR,HLR and GLR ,Centrifuges,Nutsche filters,Pressure filters,
Leaf filters ,Tray Driers,Vacuum tray Driers,Pulverizers,Millers,Ultra fine miller,Micro pulverizers,
Micronisers and Sifters.
* Maintenance of clean rooms and clean room validations.Size Reduction Operations of API to
the Various Customers on Product Particle size requirements (Spec & MOAs), BD /TD
requirements etc...
* Blending Operations of API based on Customer requirement to enhance the Batch Size of API.
* Good exposure on API Container Closure System (Packing and Re-Packing Operations)
* Planning and execution of pre exhibit and exhibit batches at plant as per cGMP.
* Receiving Purchase orders from various customers through PPIC department for finished
products (APIs) and distributing the same to the customers as per their requirements.
* Keeping quality documentation up to date.
* Finished product dispatch to various customers.
Roles as Sr. Executive in Production Manufacturing Shift Incharge from 2011 to 2014 :
* Execution of Process Validations for new Products/Scaleup/ Scale-down.
* Execution of Cleaning Validations in the multi products facility.
* Execution of Re-Processing/Re-Work/Re-Validations as per requirement as per cGMP.
* Preparation of SOPs,Protocols for Process Validation and Cleaning Validations.
* Preparation of Reports for Process Validation and Cleaning Validations.
* Product CC reducing Unit Operations by using the recovery Solvents/ Materials as per cGMP.
* Process trials in laboratories, pilot plants or in plant scale.
Roles as Asst. Manager in Production department from 2015 to 2018 :
Worked on over all site QMS Elements :
* Change Control/CAPA Management
* Incident/Deviation Management
* OOS/OOT Handling
* Pre-Validation/Process Validations for new products
* Cleaning Validations
* Re-Processing/Re-Work.
* Audit response preparation against the customer audits.
* Involving in RA related quarries.
* Investigations preparation against Cpk/CPV failure,OOS/OOT, Complaints, Return Goods.
* Qualification activity of equipment/Facility.
* Quality Risk Assessments.
* Vendor/Supplier audits
Roles as Manager in Production Manufacturing as Block Incharge From 2019-2022:
* Production planning and Inventory Control as per monthly projection with 25.0 cr per month.
* Co-ordinating with warehouse for supply and stock of raw materials for current month
production as well as inadvance for next 3 months.
* Increase production, assets capacity and flexibility while minimizing unnecessary costs and
maintaining current quality standards.
* Coordination with marketing & the purchase dept. for the dispatch, market requirement, special
requirements time to time as well customer/Marketing sample for new registration.
TECHNICAL :
Operating MS-Office and Power Point
Ware House Management Portal System
(WMPS)
Batch Issuance And Master System (BIMS)
Economic Resource And Planning In Portal
(ERP)
Change Control Management System (CMS)
AUDITS EXPOSURE:
WHO & PMDA two audits in Hetero Labs Limited
USFDA four audits faced in Hetero Labs Limited
USFDA one at MSN Laboratories
ANVISA two audits in Hetero Labs Limited
EDQM two audits in Hetero Labs Limited
COFEPRIS two time in Hetero Labs Limited
TGA one time in Hetero Labs Limited
EDQM, KFDA one time in Hetero Labs Limited
DCA, CDESCO four times in Hetero Labs Limited
Customer Audits of Novartis, Pfizer, Roche etc
Certifications:
* Certified in Drug Regulatory Affairs (Pharmaceuticals)
PERSONAL TRAITS:
* Focused i.e. provides full concentration to work.
* Self-directed and driven to accomplish goals and meet deadlines
* Interest in learning and able to work to a high degree of detail.
* Positive outlook and understanding life as a process of continuous Learning.
* Dedicated i.e. works on the things until they are not completed.
*Ability to work hard and smart.
* Ability to work for late hours with full efficiency.
PERSONAL DETAILS:
Total Experience : 20 Years 2 Months
Current Location : Hyderabad
Date of Birth : June_11, 1982
Gender : Male
Marital Status : Married
LANGUAGES KNOWN:
-Telugu
-English
-Hindi
SAFETY EXPOSURE:
* Execution of work permits system for confined space, hot work, height work.
* Monitor and maintain good housekeeping entire area,
* Monitor and maintain 5S.
* Evaluation of safety incidents.
* Maintain fire extinguisher schedule.
* Segregation of raw material based on reactivity and physical properties.
* Reduction of HCOD and HTDS content in Effluent.
ACHIEVEMENTS:
* Increased the productivity by Implementing tracker for updating the equipment occupancy for
identifying bottleneck equipment and DE-bottleneck the more occupied equipment.
* Successfully completed 5 new products validations and filed for DMF with in a period of 1 year.
* Improved good documentation practices by simplifying the documentation system and
practices for easy operation and cost, time saving.
* Got "A" Rating in the performance management, gifted by 2-wheeler & four wheeler two times.
* Success fully completed Technology transfer of New/Existing products internally based on
production requirement as a team member.
* Success fully providing the responses to the internal /external audits observations and co-
ordination with cross functional team for timely closure.