Bhuvanesh Kumar Pappu P
Senior Engineer - Design For Assembly
Chennai
Summary
Detail-oriented Process Design Engineer with 5+ years of experience in wind turbine service; manufacturing processes and quality documentation. Proven track record in enhancing efficiency and process optimization through innovative solutions and collaboration with cross- functional teams. Adept at explaining complex design development concepts and processes to a variety of professional; and lay audiences in a clear and accessible manner.
Overview
7
7
years of professional experience
4
4
years of post-secondary education
Work History
Senior Engineer - Design for Assembly (Electrical)
Vestas Wind Technology
Chennai
05.2023 - Current
- Review PFMEA & PWI for Production & support closing new product gate structure.
- Support Production line by explaining story Boards, and other Technical Documentation
- Analyze and identify best place for assembly deployment in process flow as well as production built.
- Provide insights of information supporting Electrical Solutions (on New Product Assembly Solutions).
- Deliver the Electrical story board in view of Design for assembly (DFA) based on the input (information and instruction) from PE Specialist.
- Support PWI (Production Work Instruction) team to create PWIs by providing the insights that are gained while developing the story board.
- Review the CNs (Engineering Change Management) generated during proto build, analyze the impact and provide notification to the stakeholders.
Professional Technical Documentation Cum WTG SME
Metzuyan Technologies Private Limited
Chennai
03.2021 - 12.2022
- OEM Manual creation, illustration, revision and reviewing methodologies.
- Template creation from scratch level to SOP standardization.
- Co-ordinate and supported Design Modifications on Wind Turbine components (Filter Platforms and Panels).
- Efficiently Drafting, Detailing and Machining Symbols of various WTG component design.
- Processed Root Cause Analysis (RCA) such as 5 WHY, 8D and PFMEA/DFMEA to evaluate failures causes and solutions for issues.
- Expertise in 2D and 3D modelling of various Wind Turbine components and its assembly drawings.
Service Engineer - Operations and Maintenance
Vestas Wind Technology
Chennai
07.2018 - 04.2020
- Documenting daily reports and delivering monthly reports for wind turbine generators.
- Complete manpower utilization for the task assigned till job completion over through SAP software.
- Perform service and maintenance in accordance with the OEM manuals in scheduled intervals for V82, 1.65 MW platforms.
- Assist with high-voltage (690V, 33KV) system maintenance and repair.
- Perform reactive power control, specified with capacitor banks and circuit breakers.
- Troubleshooting, adjust, repair, and/or retrofit mechanical or hydraulic components and equipment associated with wind turbines.
- Testing and Commissioning with the control systems of wind turbines (TAC of V82 platforms).
Education
Bachelor in Electrical & Electronics Engineering -
Anna University
Chennai, India 07.2014 - 06.2018
Skills
Creo
Windchill
JIRA
Visio
Solidworks
AutoCAD
MS Office
Power BI
Advanced Excel
MS Project
MS Planner
Assembly Processes
- Process Flow
- Product Design Validation
- Critical to Quality (CTQs)
- Process Enhancement
- Engineering Change Management
Industrialization Skills
Technical Documentation
Wind Turbine Service
Electrical Trouble Shooting
Lean Methodologies (like Kaizen, DMAIC, PDCA & 5S)
IEC 60204-1 Standard
Timeline
Senior Engineer - Design for Assembly (Electrical)
Vestas Wind Technology
05.2023 - Current
Professional Technical Documentation Cum WTG SME
Metzuyan Technologies Private Limited
03.2021 - 12.2022
Service Engineer - Operations and Maintenance
Vestas Wind Technology
07.2018 - 04.2020
Bachelor in Electrical & Electronics Engineering -
Anna University
07.2014 - 06.2018
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