BALA SAI KIRAN ADUSUMALLI
Hyderabad
Summary
Highly skilled Mechanical Design Engineer with 7 years of experience in developing and optimizing mechanical components and systems. Proven track record in reducing manufacturing costs by 15%, increasing product performance by 10%, and improving design efficiency by 30%. Collaborative team player with a strong commitment to implementing design standards and best practices, troubleshooting design issues, and delivering cost-saving initiatives.
Overview
7
7
years of professional experience
1
1
Certification
Work History
Senior Mechanical Design Engineer
Cyient Ltd
09.2023 - 04.2024
- Generated system concepts to satisfy product requirements.
- Attended project planning meetings to coordinate mechanical system designs with structural and architecture teams, mitigate design conflicts, and coordinate delivery timelines.
- Evaluated final product's overall performance, reliability and safety.
- Troubleshot and diagnosed Hydraulic equipment issues, quickly made plans for repairs and monitored use to rectify issues.
- Educated clients on more energy-efficient solutions for old systems that meet project requirements for timelines and budgets.
Senior Mechanical Design Engineer
ABB Industries
01.2021 - 08.2023
- Developed internal processes and plans for mechanical verification, product development and factory processes.
- Orchestrated the development and integration of a new battery cooling system for electric vehicles, resulting in a 20% improvement in efficiency and contributing to a 15% increase in overall vehicle range.
- Led a team of 7 engineers in a large-scale redesign project that increased manufacturing throughput by 25% while maintaining a 30% reduction in waste materials.
- Tested newly installed systems, closely monitoring functionality and adherence to operating specifications.
- Instituted a CAD modeling protocol using SolidWorks that improved design accuracy by 35% and reduced time-to-market for new products by 4 months.
- Interpreted blueprints, technical drawings, schematics and computer-generated reports for new product development.
- Designed new automated sensors for HIL test systems.
Mechanical Design Engineer
Capgemini
10.2019 - 11.2020
- Completed mechanical designs for HVAC, air control, fire protection and elevators while providing SME input to client and design teams.
- Checked design compliance with product specifications and standards requirements.
- Supported engineering design development through analysis and simulation of prototypes and 3D computer models.
- Catalyzed 12% improvement in jet engine fuel efficiency by redesigning turbine blades using advanced computational fluid dynamics modeling
Mechanical Design Engineer
Bosch Rexroth
06.2018 - 09.2019
- Pioneered a new rapid prototyping methodology, slashing iteration cycles by 40% and increasing the team's innovation output by 25%
- Led the successful incorporation of AI in design simulations, enhancing predictive maintenance strategies and reducing system failures by 20%
- Negotiated with suppliers to adopt a just-in-time inventory system that decreased holding costs by 30%, achieving a leaner operation
- Directed a product standardization project across multiple departments, resulting in a 15% reduction in design and manufacturing inconsistencies
- Structured an upskilling program in 3D modeling and CAD tools for the design team, culminating in a 10% increase in overall productivity
Piping Design Engineer
Reliance Industries Ltd,jamnagar
02.2017 - 06.2018
- Provided remote analysis of in-situ piping using remote camera and sensing equipment.
- Assisted project planning teams by providing data on scheduling, cost estimations and project scope calculations.
- Participated in design reviews for new construction, analyzing planned piping, conduits and engineering models.
- Prepared engineering calculations for hydraulic models, stress analyses and other simulations and plans.
Education
B.Tech - Mechanical Engineering
K L University
Vijayawada, India11.2016
Intermediate - Mpc
NRI ACADEMY
Hyderabad, India04.2012
10th Class -
Brilliant Grammar High School
Hyderabad, India03.2010
Skills
- Design Software: AutoCAD, SOLIDWORKS, CATIA, Creo, ANSYS, PTC Mathcad
- Engineering Principles: Thermodynamics, Fluid Mechanics, Structural Analysis, Material Properties, Design Optimization
- Project Management: Agile Methodologies, Six Sigma, Lean Manufacturing, Risk Management, Value Stream Mapping
- Manufacturing Processes: CNC Machining, 3D Printing, Injection Molding, Die Casting, Vacuum Forming
Certification
- Certified SolidWorks Professional (CSWP) - Dassault System's (Nov 2020)
- Certified Manufacturing Engineer (CMfgE) - Society of Manufacturing Engineers (SME) (Oct 2019)
- Certified Professional Engineer (PE)
Languages
English
Bilingual or Proficient (C2)
Telugu
Bilingual or Proficient (C2)
Hindi
Advanced (C1)
Timeline
Senior Mechanical Design Engineer
Cyient Ltd
09.2023 - 04.2024
Senior Mechanical Design Engineer
ABB Industries
01.2021 - 08.2023
Mechanical Design Engineer
Capgemini
10.2019 - 11.2020
Mechanical Design Engineer
Bosch Rexroth
06.2018 - 09.2019
Piping Design Engineer
Reliance Industries Ltd,jamnagar
02.2017 - 06.2018
B.Tech - Mechanical Engineering
K L University
Intermediate - Mpc
NRI ACADEMY
10th Class -
Brilliant Grammar High School
- Certified SolidWorks Professional (CSWP) - Dassault System's (Nov 2020)
- Certified Manufacturing Engineer (CMfgE) - Society of Manufacturing Engineers (SME) (Oct 2019)
- Certified Professional Engineer (PE)
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